Paul Cherubini is posting half-truths and misinformation to make a point. Here are a few facts to disspel his argument:
I took a cheapo SuperTech filter, and measured the thickness of the filter's outer shell. At multiple locations, I measured a thickness of .0120". I don't know how that compares to a Toyota filter, but let me give you an idea of what this means.
Let's assume that this filter was made from interstitial-free DDQ material - the softest steel possible for this application, with no bake- or age-hardening capability. After forming, the yield strength of this steel will be well in excess of 30 KSI (probably closer to 40 KSI but for a really conservative estimate, I'll stick with 30 KSI). At .012" thick, this translates to a wall yield strength of 360 psi. This means that the filter won't even start to bulge until it reaches an oil pressure of 360 psi. The Corolla's internal oil bypass valve is probably set at around 70 psi.
If Toyota is making their filters out of heavier stock, it is likely done for one of two reasons:
- Toyota is building in a much larger safety factor than necessary
- The filter manufacturer is specifying a heavier filter to increase the robustness of the stamping process, therefore increasing stamping productivity.
I happen to be an Automotive Materials Engineer with a degree in Metallurgical Engineering. I call on several auto companies that we sell steel to, including Toyota. I've called several filter manufacturers in the past, and have a very good understanding of the design and manufacturing criteria.
The threads on the base plate are rolled-in, not machined. That means that they are much stronger than the base metal, and significantly stronger than necessary. They're designed that even if a person were stupid enough to tighten the oil filter as tight as he can, he still won't strip the threads.
In summary: Paul Cherubini is making senseless arguments that don't have any bearing on the quality of the filter Toyota specifies for its vehicles.