Dom, I'm still going to perform that task of replacing the gasket and cleaning the intake. Gasket is really cheap.
I installed the Intermotor ECT tonight. I did not disconnect the negative battery terminal like I did last year (which caused the ECU to idle bizarrely as it tried to apparently "re-learn" parameters).
This Intermotor part is the same in the link at the top I posted. It's also manufactured by Standard Motor Products.
I am convinced my Corolla is rejecting this brand. The one that was in as of tonight was a spare I had lying around that is also made by SMP. When I put it in, the gauge arrived to the middle in the usual time frame it takes during 35 degree weather. However, it did act a little bizarre earlier when it was 40 out after I had let me car sit for an hour-and-a-half. Started it up, idled up, then pulling out of the parking lot, started going to 1900, then to 1600, then fine. The rest of the way home was fine.
I arrived home and installed the new ECT (same brand and part number). Car sat for four hours. Started it up, idles fine. However, the gauge takes a lot longer to get to the middle mark. Very noticeable. Also, idle seemed fine at 35 degrees. No low idle when cold and no very-high idle after pulling out of the driveway. Just the way it should be.
I have now gone through five of these sensors and each one acted a little different from the other.
It seems as though this car is picky when it comes to non-Denso parts. An aftermarket PCV wasn't an exact fit for my Corolla, so I ended up going to the dealer to get the part and have no issues with the Denso PCV. I also opted to replace the thermostat last year with a Denso. No issues.
Last winter, one of the coldest on record in Michigan, I had to go through three of these sensors from Advance Auto Parts. The one already in the car when I bought it was having gauge issues and would never idle to 800 because the gauge would never get to the mid-mark. I replaced it. Seemed to work for awhile, and that one went bad too. Then the third one seemed okay until this fall when it got cold again. Idle issues once again, but the gauge worked fine until I did the swap out with the sensor I had laying around. (then had that issue tonight).
At this point, I think it may be best to bite the bullet and go with a Denso sensor. My car just seems to be rejecting the aftermarket one.
What do you think?